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“Why Airplane Windows Are Round-The Science Behind Safer Design”

“Discover why airplane windows are round. Learn how this design choice enhances safety by preventing structural stress and ensuring a more reliable and durable aircraft cabin.”

The primary reason behind round airplane windows is safety. Early aircraft designs featured square windows, which proved problematic as planes started flying at higher altitudes and pressurized cabins became standard. The sharp corners of square windows were weak points where stress would concentrate due to the pressure difference between the inside and outside of the plane. This led to cracks and, in some cases, catastrophic failures of the aircraft.

Round or oval windows, on the other hand, distribute stress more evenly across their surface, minimizing weak points and reducing the risk of cracks or structural failure. The curved design ensures that there are no sharp angles where stress could accumulate, making them far safer for modern air travel. This design change was implemented after multiple incidents in the 1950s, including the de Havilland Comet disasters, where square windows contributed to fatal accidents due to metal fatigue.

In addition to safety, round windows also help with overall cabin pressure distribution and improve the aerodynamic integrity of the aircraft.

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